SimpleBLENDING

SimpleBLENDING

Do you want to make sure that the mix of materials is what the plant needs?

  • Failure to meet planned ore:The mixture does not meet the planned specifications, affecting mineral recovery and downstream process stability.

  • Dilution and presence of penalizing materials: Improper unloading directly impacts mineral quality and increases operating costs.
  • Congestion and long lines of trucks at the crushing plant: The lack of control and prediction in assignments creates bottlenecks, downtime, and loss of productivity.
  • Difficulty in monitoring and correcting deviations in real time: Decisions come too late, when the impact has already occurred in production or the plant.
  • Low utilization and efficiency of the crusher: Irregular feeding to the crushing machine leads to underutilization of the operation’s most critical asset.
  • Lack of traceability and reliable mine-plant reconciliation: Fragmented information makes it difficult to track by components, tonnage, and critical variables.

If you're looking for a simple and effective way to automate these processes to achieve a quality mix, we can help.
Our Mixture Optimization Module uses intelligent algorithms to:

Compliance with planned mineral control:

Real case where mineral compliance improves by 10% in 6 months.

Reduction of dilution and penalizing materials:

Real cases show a decrease from 6.57% to almost 0%.

Reduction of truck queues in crushing:

Real case of a 30% reduction in truck waiting times at Crushing

Real-time adjustments to prevent deviations:

Immediate operational decisions that prevent downstream impacts.

Greater efficiency and utilization of the crusher:

Balanced and continuous material flow that maximizes installed capacity.

Improved mine-plant reconciliation and total control of the ore:

Precise tracking that strengthens planning, metallurgy, and operations.

Consistent mix between shifts, integrated into the office without extra hardware

  • Intelligent algorithms: They monitor the main variables of the mix, optimize truck assignments to meet the planned mix, reduce waiting times in crushing, and balance ore flows to maximize crusher efficiency.

  • Centralized monitoring and control: It focuses on KPIs and key variables, allowing you to proactively identify and correct deviations.

  • Improved traceability: It records the plan and execution of the mixing process, providing real data to optimize operations and improve processes.

  • Easy to set up: Dispatchers can adjust the mixing parameters in less than 15 seconds, streamlining the operation without complications.

Consistent mix between shifts, integrated into the office without extra hardware

  • Intelligent algorithms: They monitor the main variables of the mix, optimize truck assignments to meet the planned mix, reduce waiting times in crushing, and balance ore flows to maximize crusher efficiency.

  • Centralized monitoring and control: It focuses on KPIs and key variables, allowing you to proactively identify and correct deviations.

  • Improved traceability: It records the plan and execution of the mixing process, providing real data to optimize operations and improve processes.

  • Easy to set up: Dispatchers can adjust the mixing parameters in less than 15 seconds, streamlining the operation without complications.

Feel confident in delivering the mix that the plant asks for!